Ammonia
The Haber Process
1.1Making ammonia
- Ammonia is made industrially by the Haber process. About 80% of it is used to make fertilisers. It is also used to make plastics, explosives, dyes and cleaning products.
| Raw material | Obtained from |
|---|---|
| nitrogen, N2 | the fractional distillation of liquid air |
| hydrogen, H2 | the cracking of crude oil fractions |
N2(g) + 3H2(g) → 2NH3(g)
2NH3(g) → N2(g) + 3H2(g)
- The reaction is reversible, so some of the ammonia made breaks down again into nitrogen and hydrogen.
1.2Choosing the conditions
| Condition | Effect | Used |
|---|---|---|
| pressure | A higher pressure gives a higher yield and a faster reaction. But keeping a high pressure is costly: it needs expensive equipment and a large amount of electricity. | 200 to 250 atm (a compromise) |
| temperature | A lower temperature gives a higher yield, because less ammonia decomposes. But the reaction would be too slow. | 450 °C (a compromise) |
| catalyst | The reaction is still slow under these conditions, so a catalyst speeds it up. It does not change the yield. | finely divided iron |
Worked exampleSome plants run the Haber process at 300 atm instead of 200 atm. Suggest one advantage and one disadvantage of the higher pressure.
The Haber Process (continued)
1.3Inside the plant
- Nitrogen and hydrogen are mixed in the ratio 1 : 3 by volume.
- The mixture is compressed to 200 to 250 atm.
- The gases flow over the iron catalyst at 450 °C. Only about 15% of the mixture leaving the converter is ammonia.
- The mixture is cooled. Ammonia condenses into a liquid and is pumped into tanks.
- The unreacted nitrogen and hydrogen are recycled back to the converter, so none is wasted.
1.4Reading yield data
- The yield increases as the pressure increases.
- The yield decreases as the temperature increases.
- The conditions used are a compromise between a good yield, a fast enough rate and a reasonable cost.
Worked exampleIn the Haber process, a temperature of 450 °C is used instead of 150 °C or 650 °C. Explain why.
- At 150 °C the yield would be higher, but the reaction would be too slow.
- At 650 °C the reaction is faster, but more ammonia decomposes, so the yield is lower.
- 450 °C is a compromise: a reasonable yield at a fast enough rate.